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PK6010 Reliability Assessment of Safety-Critical Systems

Continuing education course lectured in English


The course gives an introduction to risk analysis and reliability assessment of safety instrumented systems (SIS). The focus is on the requirements in the IEC 61508 and related standards.


Time:

  • Part 1: 16-17 October, 2006
  • Part 2: 18-20 October, 2006
  • Part 3: 06-10 November, 2006

Place: NTNU, Trondheim

Extent of course: 7.5 credits (in the NTNU/ECTS system)

Target group: Personnel involved in design, verification, and operation of safety instrumented systems (SIS).

Qualifications required: The course is an introductory course and requires limited prior knowledge. The participants should, however, have studied at least 3 years at university level. Participant who are familiar with probability theory, and have a basic knowledge of risk and reliability analysis, may skip Part 1 and start directly on Part 2.

Course material: A special compendium (in English) will be prepared for the course.

Academic contact:

Professor Jørn Vatn
Department of Production and Quality Engineering, NTNU
Telefon: +47 73597109
Email: jorn.vatn@ntnu.no

Exam: Friday, 10 November 2006

Application deadline: 22 September 2006

Application form and more information: Follow this link

Course fee: NOK 15.900,-


Course objectives

During the course the participants will:

  • Get insight into different types of safety instrumented systems and the demands for such systems
  • Get an overview of the contents of important standards like IEC 61508, IEC 61511, and EN50129 and the OLF-070 guideline.
  • Learn about failures and failure classification, e.g., random hardware failures and systematic failures
  • Learn how the reliability of such systems can be estimated and assessed
  • Learn about reliability data, quality of data, and data sources
  • Get insight into special topics related to such systems, like common cause failures and software integrity

Coures presentation

  • Lectures
  • Coursework/exercises (carried out by groups of 3-4 students). Reports from the coursework have to be prepared, and will be marked and form a basis for the evaluation.
  • Presentation and discussion of data and information sources
  • Case studies

Course topics

Part 1:

  • Introduction to probability theory; random variables, distributions, mean, variance, etc.
  • Introduction to reliability theory; the exponential distribution, failure rate, survival function, MTTF
  • FMECA, reliability block diagrams, structure functions, system reliability.

Parts 2-3:

  • Introduction to the IEC 61508 standard, and related standards
  • What is a safety instrumented system (SIS)?
  • Probability of failure on demand (PFD)
  • Safety integrity level (SIL)
  • Testing (periodic, diagnostic)
  • Failure classification
  • FMEDA
  • Data sources and quality of data
  • Common cause failure assessment
  • Spurious trip rate
  • Assessment of systems with high/low demand mode of operation
  • Risk analysis for SIL allocation
  • Case studies

The course topics listed above are preliminary, and will be revised and updated.


Preliminary schedule

::: Week 1 :::

Part 1:

Monday (10:15-16:00)

  • Introduction to probability theory; random variables, distributions, mean, variance, etc.
  • Introduction to reliability theory; the exponential distribution, failure rate, survival function, MTTF

Tuesday (08:15-16:00)

  • FMECA, reliability block diagrams, structure functions, system reliability.

Part 2:

Wednesday (08:15-16:00)

  • The safety life cycle
  • SIS basic concepts
  • Definitions and classifications; SIF, SIS, SIL, failure modes
  • IEC 61508 vs IEC 61511
  • Industry experience: Application of IEC 61508/11
  • Exercises

Thursday (08:15-16:00)

  • Risk acceptance criteria
  • Safety barriers and barrier diagrams
  • Probability of failure on demand (PFD) - concept, models, and calculation
  • Exercises

Friday (08:15-15:00)

  • The OLF 070 guideline - application and limitations
  • Common cause failures (CCF)
  • CCF modeling - the beta-factor model
  • Defense measures against CCF
  • Exercises

::: Week 2 :::

Part 3:

Monday (10:15-16:00)

  • Data basis, data sources and data uncertainty
  • The PDS method
  • Follow-up of SIL performance in the operational phase
  • Exercises

Tuesday (08:15-16:00)

  • Hardware safety integrity (HSI) requirements
  • Industry experience: Implementation of HSI requirements
  • Are safe failures really safe?
  • Exercises

Wednesday (08:15-16:00)
  • Systematic safety integrity and software safety integrity
  • Implementation of software safety requirements
  • Exercises

Thurdsay (08:15-16:00)

  • High demand versus low demand systems
  • Reliability calculations for high demand systems
  • High demand applications
  • Exercises

Friday (08:15-15:00)

  • Summing up - questions
  • Exam.

Lecturers

strek
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