Key components: Generic framework for predictive maintenance control based on condition monitoring of oil and gas facilities; Methods for aggregating information to support vital operational decisions and integrated planning; Collaborationworkflows and support tools for optimal planning.
Generic Framework for Predictive Maintenance Control
Objectives/deliverables
To develop knowledge, methods and demonstrators for:
Data and information validation
Degradation mechanisms
Lifetime and performance prediction and
to develop a test bench for commercial systes
Application of results
A test bench for Predictive maintenance methods and tools to be used offshore
Requirements for next generation of Early Fault detection systems and data validation system
Potential effect for improved field operation
Reduced costs through improved maintenance
Improved data and information validation is a prerequisite for most decision support systems in use or under development
Deliverables 2007 These reports and other deliverables will available on the sub-project page (3.1) , when completed.
Report and presentation: Data and information validation – Survey of real-time methods
Report: Requirement specification for early fault detection and performance monitoring system demonstration
Report: Real-time data for research on Predictive maintenance control– Feasibility
Report and presentation: Degradation models for static equipment - Survey
Report and presentation: Performance monitoring of rotating equipment – Survey
Report and presentation: Lifetime and performance prediction (LPP) – Survey
Report: Avaliability of failure data for LPP models – Case study
Condition Monitoring (CM) of Oil & Gas Facilities
Objectives/deliverables
A brief analysis of the incidence and frequency of equipment degradation and failure shall be carried out. This analysis will cover facilities from well-head to facility export flange.
Propose and gather concensus on the areas with the greatest potential for adding value through condition monitoring (i.e. produced fluid: oil, gas, .., injected fluid: water, gas, CO2, .., systems/equipment types)
Models, methods, techniques and/or tools for condition monitoring of selected oil & gas (O&G) facilities (possibly both surface and subsea).
Application of results The results shall be applicable to maintenenance, and possibly beneficial for optimized operation of O&G facilities.
Potential effect for improved field operation
Cost reduction
Deliverables 2007 These reports and other deliverables will be availible on the sub-project page (3.2), when completed.
Analysis of failure/degradation incidence /frequency: - Presentation / Report
Objectives/deliverables A fully Integrated Planning process for offshore operators, which encompasses both the Integrated Logistics Support (ILS) for maintenance and the Operations Logistics Support (OLS) for demand / supply chain management.
Application of results The whole value chain of offshore operations and maintenance, including drilling, production and process
Potential effect for improved field operation
Cost reduction
IOR
Deliverables 2007 These reports and other deliverables will be availible on the sub-project page (3.3) , when completed.
Build up an IOLS collaboration room. Facility
Generalised process mapping of planning processes in the industry. Report
Planning ICD per discipline. Reports
IOL Planning process. Report
CORD Support
Objectives/deliverables
Coordination of the CORD activities on condition monitoring of valves and separators:
Testing of available technologies for detecting and monitoring internal leakages on ESD valves.
Development of monitoring method for wellhead valves.
Development of condition monitoring methods for separator internals (microwave, acoustics, gamma radiation)
Application of results Inspection and maintenance planning for valves and separators
Potential effect for improved field operation
Cost reduction; less downtime
HSE
Deliverables 2007 These reports and other deliverables will availible on the sub-project page (3.4) , when completed.
Management reports on testing methods for ESD valves and wellhead valves and for separators